STONE MILLING  – CHAKKI MILLING – ORGANIC MILLING

The traditional Stone Ground method grinding of wheat between stones is used to develop a flour of the highest quality. It is slow process that helps to retain the flours natural state of minerals, vitamins and proteins.

The stone ground flour motto of, “nothing added nothing removed” means exactly that. The goodness that goes in the top of the mill is what comes out at the bottom. The Stone Mills flour is stone ground in a very special way. This stone grinding process ensures a particularly natural and healthy end product. No iron or preservatives or any other colours or bleaching agents have been added. The stone mill is one of the original mills used for grinding wheat, uses a combination of compression, shear, and abrasion. The grinding action occurs between two stones. The material is fed into the centre of the top stone, which is fixed and does not rotate. The bottom stone is driven by a drive mechanism. The grinding gap between the stones is adjusted with a hand adjustment that raises and lowers the stone. The raw wheat material is then ground between the stationary and moving stone and the material is pushed radically to the circumference by grooves and furrows cut into the face of the stone. The ground material is discharged by the rotation motion and is conveyed out by the furrows.

Chakki milling in India is almost same as Stone milling in the western world. The basic principal of Stone milling is same as the Household Chakki milling. There are enhancements like automatic control of the spindles to adjust space between the disks. The process results in 15% to 20% starch damage and no loss of Ash.

There are 2 Type of Flour mills ( Chakki) are available:

VERTICAL TYPE GRINDING MILLS

Size – 300 MM to 600MM

These mills are precisionly designed for extremely low vibration while running.
These are fitted with long lasting bearings, have a strong & balanced C.I. casting body that is mounted on mechanically balanced base.

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ITEM NO. SIZE OF MILL
F410 450 MM RAJKOT TYPE VERTICAL FLOUR MILL COMPLETE WITH STONE
SPECIFICATIONS*
IRON HOPPER CAPACITY 35 KGS*
BEARING SIZE/NO. 6208
SHAFT LENGTH 24” ( 610MM)
SHAFT DIA 40 MM
DIAMETER OF PULLEY 350.MM
DEPTH OF DRUM 10”
NET WEIGHT 350 KGS
R.P.M. REQUIRED 550
H.P REQUIRED 7.5 -10

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SIZE 300MM 350MM 400MM 500MM 600MM
ITEM NO. F310 F300 F320 F330 F340
SPECIFICATIONS*
IRON HOPPER CAPACITY 35 KGS* 35 KGS* 35 KGS. 35 KGS. 35 KGS.
BEARING SIZE/NO. 6208 6208 6208 6208 6210
SHAFT LENGTH  610MM 610MM 740 MM 880 MM 930 MM
SHAFT DIA 40MM 40MM 40 MM 45 MM 50 MM
DIAMETER OF PULLEY 9” 9” 10” 12” 14”
DEPTH OF DRUM 10” 10” 10” 10” 10”
MILL’S LENGTH 1045 MM 1080 MM 1185 MM 1235 MM
MILL’S HEIGHT 990 MM 1090 MM 1195 MM 1290 MM
MILL’S WIDTH 600 MM 600  MM 730 MM 830 MM
NET WEIGHT 200 KGS 225 KGS 250 KGS 300 KGS 470 KGS
R.P.M. REQUIRED 650 650 600 550 500
H.P REQUIRED 3-5 3-5 5-7.5 7.5 – 10 10-15

HORIZONTAL FLOUR MILL

Size – 350 MM to 1200 MM

Horizontal Grinding Mills are modern day answer for cost effective grinding of wheat, cassava, maize. The machine is very simple in operation and easy in maintenance. They are capable of producing Flour with high nutrition value with their unique feature of cool grinding. This machine is multipurpose and is used for grinding soft minerals, coconut shell and various industrial uses. The machine mainly consists of 2 Nos. emery stone one fixed & the other movable to adjust the gap between the stones. The degree of grinding is adjusted by means of a hand wheel regulating the grain supply.

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S.N PARTICULAERS 750 MM 750 MM
ITEM NO. F540 F600
  • Daniya Type Horizontal Four Mill  (Heavy .Duty) with Stones
  • For Double Bearing –  No. 6312 and Lower Bearing  SKF No. 6209
  • Motor Stand with safety guard
  • Bharat bijlee make Electric motor with Pulley and V- belts
  • Long Frame

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S.N PARTICULAERS 600 MM 750 MM
ITEM NO. F650 F600
  • Daniya Type Horizontal Four Mill  (Heavy .Duty) with Stones
  • Double Bearing –  No. 6312 and Lower Bearing  SKF No. 6209,
  • Motor Stand
  • Long frame with 1 meter base height
  • Bharat bijlee make Electric motor with Pulley and V- belts

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S.N PARTICULARS 600 MM 750 MM
  • Daniya Type Horizontal Four Mill  (Heavy .Duty) with Stones with 1 Meter Base height
  • Conical Hopper,  VFD controlled Screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)
  • For Double Bearing –  No. 6312 and Lower Bearing  SKF No. 6209,
  • Motor Stand and Safety Guard
  • Bharat bijli make Electric motor with Pulley and V- belts

Atta Expert

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FEATURES 600 mm Atta Expert 750 mm Atta Expert 1200 mm Atta Expert
ITEM NO. F951 F751 F851
  •  600 mm Daniya Type Horizontal Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty)
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 15 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Double Bearing
  • Motor Stand
  • Supplied with Siemens or Bharat Bijlee make 15 HP 960 RPM Motor
  • Manual Pressure System
  • 750 mm Daniya Type Horizontal Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty)
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 25 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  •  Double Bearing
  •  Motor Stand
  • Supplied with Siemens or Bharat Bijlee make 25 HP 960 RPM Motor
  •  Manual Pressure System

 

  • 1200 mm Daniya Type Horizontal Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty)
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 40 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Double Bearing –
  • Motor Stand
  • Supplied with Siemens or Bharat Bijali make 40 HP 960 RPM Motor
  • Manual Pressure System

 

Wonder Mill

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FEATURE 600 mm Wonder Mill 750 mm Wonder Mill 1200 mm Wonder Mill
ITEM NO. F950 F750 F850
  • 600 mm Horizontal Wonder Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty)
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 15 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Double Bearing –
  • Motor Stand
  • Supplied with Semen’s or Bharat Bijali make 15 HP 960 RPM Motor
  • Auto Pressure System
  • Digitally Operated
  • 750 mm Horizontal Wonder Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty)
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 25 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Double Bearing –
  • Motor Stand
  • Supplied with Semen’s or Bharat Bijali make 25 HP 960 RPM Motor
  • Auto Pressure System
  • Digitally Operated

 

  • 750 mm Horizontal Wonder Mill with Motor, Feeder, Hopper & Emery stones (Heavy .Duty)
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 15 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Double Bearing –
  • Motor Stand
  • Supplied with Semen’s or Bharat Bijali make 15/40 HP 960 RPM Motor
  • Auto Pressure System
  • Digitally Operated

 

Choyal Horizontal Sheller

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FEATURE 1200 mm Heavy Duty Horizontal flour mill/Sheller 1200 mm Heavy Duty Horizontal flour mill/Sheller (WM Type) 1200 mm Wonder Mill
ITEM NO. F950 F800 F850
  • Base Plate – Thickness -12 MM
  • Frame (Pedestal) Made of 1st Quality TATA Heavy-duty 91MM Hollow Pipe & 4”Channels
  • Shaft –EN-8, Hardened Edge with Steel Ball for Longer Life – 60 MM
  • Upper Bearing Housing– Heavy Duty, Having Double Bearing No. 6312 & 22212.
  • Lower Bearing Housing – Heavy Duty, Hardened & Double Bearing  SKF No. 6209,
  • V Belt Pulley – 16”X4XC Grooves.
  • Hopper with stand, Manual Inlet control and Motor Stand.
  • Without motor and V- belts
  • Base Plate – Thickness -12 MM
  • Frame (Pedestal) Made of 1st Quality TATA Heavy-duty 130 MM Hollow Pipe & 5”Channels
  • Shaft –EN-8, Hardened Edge with Steel Ball for Longer Life – 60 MM
  • Upper Bearing Housing– Heavy Duty, Having Double Bearing No. 6312 & 22212.
  • Lower Bearing Housing – Heavy Duty, Hardened & Double Bearing  SKF No. 6209,
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 15 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • 15 Hp Bharat Bijali Motor with coupling
  • Base Plate – Thickness -12 MM
  • Frame (Pedestal) Made of 1st Quality TATA Heavy-duty 130 MM Hollow Pipe & 5”Channels
  • Shaft –EN-8, Hardened Edge with Steel Ball for Longer Life – 60 MM
  • Upper Bearing Housing– Heavy Duty, Having Double Bearing No. 6312 & 22212.
  • Lower Bearing Housing – Heavy Duty, Hardened & Double Bearing  SKF No. 6209,
  • Heavy duty Spiral Bevel Gear Suitable for above mill 90 degree input 15 HP 960 RPM 1:2.2 ratio., hollow output. Complete with Coupling and Main Shaft
  • Conical Hopper, screw  feeder, PBL make Geared motor and Grain level Sensor and Alarm with Control Panel (for Grain feeder Only)  with VFD controller
  • 15 Hp Bharat Bijali Motor with coupling
  • Auto Pressure System
  • Digitally Operated